Aug 31, 2023 - 3-5 minutes
Threadlocking vs. Anti-Seize: Know the Differences and When to Use Them
Explore the benefits of threadlocking adhesives and anti-seize lubricants for MRO maintenance. Learn how these solutions protect against corrosion and vibration in nuts and bolts, and gain insight into choosing the ideal option for your unique requirements.
When you’re trying to address MRO maintenance issues with nuts and bolts, it’s important to consider how adhesives or lubricants can protect against factors such as corrosion and vibration. While you may know about threadlocking adhesives and anti-seize lubricants, you may not be fully aware of what option is right for your specific needs and when to use each one.
Learn about the distinct advantages each solution provides and what to consider when determining which is right for you.
Advantages of Threadlocking Adhesives
Threadlocking adhesives form a thermoset plastic bond between nuts and bolts, unifying the two locking device components together. As a result, this solution provides:
- Vibration resistance: Threadlocking adhesives reduce vibration in heavy equipment by filling the seal of the bolt thread while providing enough flexibility to evenly distribute the force. As a result, equipment is less likely to come off its track, which helps decrease work-related accidents and repair needs.
- Corrosion protection: Nuts and bolts do not have 100% metal-to-metal contact. This means that air and moisture can infiltrate and cause corrosion. Threadlocking adhesives fill the gap between the nuts and bolts to unitize the two components, enabling 100% contact to protect against corrosion. This helps the nut and bolt improve part performance, extending the lifespan and making it easier to disassemble the parts if needed.
- Multiple strengths: Depending your specific needs, threadlocking adhesives are available in various ranges.
- Low-strength threadlocking adhesives are compatible with softer metals such as aluminum or anything less than ¼”, allowing you the ability to remove the adhesive later if needed. This low-strength option prevents the risk of stripping the head during removal, which could happen if using a medium or high-strength adhesive on a softer metal.
- Medium-strength threadlocking adhesives are suitable for general purpose nuts and bolts, allowing you to remove the adhesive. It is designed to lock and seal threaded fasteners that also require normal disassembly with standard hand tools.
- High-strength formulations are designed for permanent application needs. They are commonly used for equipment that do not get disassembled routinely and need long-term, durable bonding.
- Inventory reduction: Threadlocking adhesives are a single component solution; no mixing or additional components are needed, and a 50ml bottle can be used 800 times when compared to locking devices for a 3/8” nut and bolt size*. This can help you reduce your inventory cost and storage space so you can use your facility more efficiently. A bottle of threadlocking adhesive also fits in a toolkit easily and works across various nut and bolt sizes, allowing you to always keep it nearby when you are limited on time to search for a solution.
- Primerless technology: Unlike older technologies that typically require a primer, threadlocking adhesives can be used directly on inactive materials such as plated parts, stainless steel, zinc, black oxide and aluminum.
Advantages of Anti-Seize Lubricants
Anti-seize lubricants reduce the amount of friction when assembling and disassembling nuts and bolts, allowing you to apply the least amount of torque to achieve the maximum tightening force. This solution offers:
- Corrosion protection: Serving as a thread lubricant, anti-seize lubricants provide a protective coating that remains on metal parts even after extended exposure to moisture, chemicals or air. This prevents the nuts and bolts from corroding, extending the service life and easing disassembly processes.
- Durable strength: Anti-seize lubricants are formulated with grease that has solids suspended in it, such as aluminum or zinc. Once the desired application temperature is achieved, the grease, which acts as a lubricant when applied, burns off; this causes the solids to create a coating, which prevents seizing. As a result, anti-seize lubricants are able to handle high load applications while still providing lubrication and friction reduction. They are commonly used for heavy duty forest equipment, automotive, aircraft and nuclear power applications.
- High-temperature resistance: The solids content in anti-seize helps protect against high temperatures, preventing parts from galling and seizure even under extreme stress. As mentioned above, the grease burns off in high temperatures while the solids are left behind. This makes it ideal for many nut, bolt and press fit applications, allowing them to be removed without damage.
Knowing When to Use Threadlocking Adhesives or Anti-Seize Lubricants
Threadlocking adhesives and anti-seize lubricants offer some similar features that can make it difficult to determine which option to use. By taking the key performance needs of your application into consideration, you will be able identify the most suitable solution.
When to Use Threadlocking Adhesives
- Small maintenance needs: Unlike anti-seize lubricants, threadlocking adhesives are packaged in small bottles. This is intended to help you make repairs and preventive maintenance tasks to nuts and bolts or small places that may be difficult to reach within equipment. With a range of viscosities available, this makes for an easy, clean dispense from the bottle.
- Vibrational repairs: As a liquid solution, threadlocking adhesives fill gaps in between threads and use cohesive strength to unify the nut and bolt in place. While both threadlocking and anti-seize lubricants protect against corrosion, threadlocking adhesives specifically are designed to provide vibrational resistance as well, making it the right option if vibration is one of your top concerns.
- Fast-moving applications: Designed for applications including mechanical assembly, machine engineering, gear manufacturing, engines and powertrains, threadlocking adhesives prevent a nut and bolt from loosening while being used in a fast-moving application that also may vibrate. Anti-seize lubricants are not as suitable, because the high solids content can cause parts to jam.
When to Use Anti-Seize Lubricants
- Medium to large maintenance needs: Anti-seize lubricants are available in cans with the intention that they will be applied in large quantities. This solution is also applied with a brush rather than a dispensing bottle like threadlocking adhesives, which helps to ensure you’re covering a large surface entirely and evenly. While anti-seize lubricants can be used in smaller repair situations, too, threadlocking adhesives are recommended for nuts and bolts that are an inch or less in diameter due to their more precise application.
- Corrosion protection: If you are more concerned about corrosion, anti-seize lubricants will provide long-term protection on metal parts with their protective coatings compared to threadlocking adhesives. They can be applied to larger areas that need extensive corrosion protection, whereas threadlocking adhesives are intended to protect smaller areas that may get corroded over time. Anti-seize lubricants are also available in various formulations for general-purpose, stainless steel, fresh or saltwater resistance and nuclear grades. This ensures there will be a solution for specialized applications that may require corrosion protection.
- High-temperature applications: Anti-seize lubricants offer excellent protection against temperatures up to 1800°F (982°C), making them ideal over threadlocking adhesives in certain applications, since threadlocking adhesives are designed to handle temperatures below 400°F (204°C). The solids in anti-seize lubricants have high melting points that allow it to endure high temperatures to create a coating while the grease burns off. Further, anti-seize lubricants can withstand extreme pressure that may occur during these high temperatures.
How Bostik Can Help You Determine the Most Suitable Option
As the adhesives division under Arkema, Bostik offers a large portfolio of MRO solutions to help you address issues with nuts and bolts in your operations. Our team will work with you directly to determine which of our products will help you achieve the performance levels you need.
Born2Bond™ Threadlocking Adhesives enable your maintenance team to be proactive instead of reactive with a one-component solution that unifies nuts and bolts and offers a cohesive connection between metal parts. In addition to protecting against vibration and corrosion, our solutions are designed to enhance the work environment with multiple strengths and viscosities.
Never-Seez® is the industry leader in anti-seize, lubricating compounds. With high temperature and galvanic action resistance, our solutions protect metal parts and enable simple assembly and disassembly. Additionally, Never-Seez® reduces the torque necessary to achieve the desired clamp force compared to a non-lubricant bolt. Qualified to meet specifications in key markets including aerospace and nuclear power, Never-Seez is available in a range of packaging types such as brush top cans, pipettes, drums and cartridges to provide the right option for your manufacturing needs.
Are you in need of assistance to determine which solution is right for your nut and bolt assemblies? Contact a Bostik expert today to learn more about which options suit your application needs.
*based off expert internal testing
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